Synthetic Adhesive and Adhesive Tape Industry “Twelfth Five-Year” Development Plan (Extract)

I. Status Quo and Development Trend of Industry Development

(I) Industry status

China's adhesive production increased from 2.56 million tons in 2005 to 4.045 million tons in 2009, an increase of 58.2%, with an average annual growth rate of 12.15%. Sales increased from 25.3 billion in 2005 to 52.6 billion in 2009. Yuan, an increase of 107.90%, with an average annual growth rate of 20.08% (the above figures do not include urea-formaldehyde, phenolic, and melamine resin), which are higher than the 11.5% and 11.8% annual growth rates specified in the 11th Five-Year Plan, respectively. It is also higher than the growth of the national economy over the same period. It can be seen that the increase in sales of adhesives in our country is higher than the increase in output, which indicates that the value of our adhesives has also been greatly improved during the “Eleventh Five-Year Plan” period.

The adhesive tape production in China increased from 7.3 billion m2 in 2005 to 12.5 billion m2 in 2009, an increase of 71.23%, an average annual growth rate of 14.57%, and sales increased from 13.2 billion in 2005 to 23.7 billion in 2009. Yuan, which is an increase of 79.55%, has an average annual growth rate of 15.75%, which is higher than the 11% and 12% growth rates specified in the 11th Five-Year Plan respectively.

At the same time, the scale of the company has continued to expand and industrial restructuring has made progress. According to the latest statistics of the Association, there are more than 160 adhesive and adhesive tape companies with sales of more than RMB 100 million in 2009, among which there are 11 companies with sales of adhesive tapes exceeding RMB 500 million, and some middle- and low-end products. It is gradually reduced or eliminated.

(ii) Major issues and constraints

1. Conspicuous contradictions in the industrial structure, most companies have low technological innovation and scientific research and development capabilities, backward production technologies and equipment, low product grades, high-end products, and product performance and quality levels are much different from developed countries. Most products are The level of standards is low, especially the problem of product quality of some central enterprises. This is the main factor that restricts the sustained and rapid growth of our adhesives and adhesive tapes.

2. The tasks of energy saving, emission reduction and environmental protection are heavy. There are many solvent-based products and the output is large. The rapid growth momentum has not been effectively contained. The content of solvents or harmful toxic substances in some products has exceeded the standard, and many small and medium-sized enterprises have failed to meet the standards for waste discharge.

3. Many manufacturing enterprises, small scale, wide distribution area, low industrial concentration, it is difficult to concentrate financial, material, and human resources on key scientific and technological projects and key projects, it is difficult to establish a strict unified product quality supervision mechanism, the market order is not standardized, Counterfeit products often occur.

4. Some of the major raw materials and related auxiliaries are in short supply and expensive. Some of the main raw materials used in adhesives and related additives are short-priced and expensive, which affects the development of adhesives and adhesive tapes in our country. There are mainly SIS, EVA, PA (polyamide), PET and other synthetic resins, and special monomers. , Such as vinyl versatate (VV-10), as well as some additives used in conjunction with the adhesive, such as emulsifiers, thixotropic agents, dehydrating agents, wetting agents, cross-linking agents, coupling agents.

(III) Industry Development Trends

1. Focus on the development of environmentally friendly and energy-saving products: water-based, hot-melt, eco-friendly, solvent-free, light-curable (UV), high-solids, and bio-degradable and easily recycled and environmentally friendly products.

2. Focus on the development of high-tech and specialty products: all types of high-performance, high-quality, multi-purpose products such as modified, specialty, reactive, nano-and multi-functional, especially for solar energy, wind power, and rail transit And electronics and other emerging industries of high-tech products.

3. The company has accelerated its development in the direction of scale and intensification, and concentrated on the chemical industry park.

Second, the development of guiding ideology, basic principles and objectives

(A) The overall idea

Deeply implement the scientific development concept, grasp the current and long-term relationship with international perspectives and strategic thinking, vigorously promote the development of the adhesive and adhesive tape industry, promote the upgrading of industrial structure, replace imports, increase self-sufficiency, and embark on new models. Sustainable development path.

(b) Basic principles

1. Adhere to the combination of technological innovation and industrial rejuvenation, play a leading role in science and technology and support, accelerate the transformation of growth mode, promote industrial upgrading, increase the proportion of medium and high-end products, and promote the upgrading of products.

2. Adhere to solve the current problems and focus on long-term integration, both temporary and permanent. In accordance with the key to leapfrog, lead the future requirements, and enhance the development potential.

3. Adhere to the combination of technological innovation and independent innovation, increase the digestion and absorption of imported technology, promote industrial technological progress, strengthen technological transformation, promote systematization and integration of industrial technologies, strengthen research and development of key and cutting-edge technologies, and enhance independent innovation Industrial development support.

4. Adhere to the principle that enterprises are the mainstay, the market is oriented, and the combination of production, education, and research are used to play the basic role of market allocation of resources. Make the company truly become the main body of research and development investment, the main body of technological innovation activities and the main body of application of innovation results.

(III) Overall Development Goals

1. Output and sales maintain steady and rapid growth

1 During the “Twelfth Five-Year Plan” period, there are many variables in the world and China's economic environment; 2 The output of adhesives and adhesive tapes in China has a relatively large scale, and it is difficult to maintain the high growth rate during the “Eleventh Five-Year” period;3 Industrial restructuring and technological innovation are difficult and long-term tasks, and it is difficult to receive significant results in the short term.

Therefore, I would suggest that the development goals for China's adhesives during the 12th Five-Year Plan period (2011-2015) are: the average annual growth rate of production is 10.0%, and the average annual growth rate of sales is 12%. At the end of the year, the output of adhesives in China reached 7.17 million tons, with sales reaching 103.8 billion yuan (equivalent to 15.97 billion US dollars). The development goals of the adhesive tape are: the average annual growth rate of production is 7.5%, and the average annual growth rate of sales is 10%. By the end of 2015, the production of adhesive tape in China will reach 19.3 billion square meters, and the sales volume will reach 42.0 billion yuan. (equivalent to US$6.46 billion). See Table 1, Table 2 and Table 3 for details. At that time, both the output and sales of adhesives and adhesive tapes in China will rank among the top in the world.

2. Product structure optimization and upgrade

Eliminating some products with backward production capacity and high levels of toxic and hazardous substances, restricting the development of solvent-based general-purpose adhesives, vigorously developing water-based, hot melt and other environmentally friendly adhesives, and vigorously developing high-tech products, striving for 2015 At the end of the year, the proportion of high-value-added products in the industry reached more than 30%. The quality and grade of products have been greatly improved, and the competitiveness in the domestic and foreign markets has increased significantly.

3. New product development achieved substantial results

The increase in product variety, especially the number of high-tech and special-type products, has increased substantially, and can basically meet the needs of multi-level production and consumption in various fields. Above the scale (annual sales volume is over RMB 100 million), the output value rate of new products of the company reaches more than 30%. .

4. Improve and improve the quality assurance system

The product testing and evaluation, quality assurance and product standards will be strengthened and improved. The quality supervision will be further strengthened and the product quality will reach a new level. The adoption rate of key products will reach 100%, and the products will be toxic and harmful. Substantial reduction in material content, all meet or fall below national and industry standards, and align with international standards.

5. Significant progress has been made in energy conservation, emission reduction and environmental protection work

The rapid growth momentum of solvent-based products will be effectively curbed; the full coverage of low-toxicity and non-toxic solvents in solvent-based products will be basically achieved; the solvent consumption will be reduced by more than 10%; all solvent-based product manufacturers will establish waste gas recovery and treatment devices and strive to At the end of the “Twelfth Five-Year Plan”, the energy consumption per unit product decreased by more than 10%, and the consumption of raw materials decreased by more than 5%

6. Brand building achieved results.

Planning and construction of 10 to 12 high-quality, high-profile, strong market competitiveness, strong development of the product brand for the well-known brands in the same industry at home and abroad, independent brand sales accounted for more than 60% of sales.

Third, the development direction and priority theme

(I) Development focus

1. Increase investment in technological innovation, improve new product research and development capabilities, research and develop a number of high-tech products and environmental protection and energy-saving products with independent intellectual property rights, and strive to establish research institutes or R&D centers for enterprises above designated size by the end of 2015. More than 3% of total sales.

2. Improve production technology and product quality inspection methods, improve product stability, reliability, safety and efficiency, and strengthen and improve product after-sales service system.

3. To increase the scale of enterprises and industrial concentration, and strive to reach 150 adhesive companies with sales of more than 200 million yuan at the end of the 12th Five-Year Plan period, and 15 companies with sales of more than 1 billion yuan. The degree of concentration reaches more than 60%.

4. Accelerate the work on the revision of product standards, and strive to establish industry and national standards for more than 80% of products in the final period of the “Twelfth Five-Year Plan”. At the same time, we must vigorously improve the adaptability and advancement of standards and gradually be in line with international standards.

(b) Priority topics

1. Optimize product structure and improve product quality

By speeding up R&D and technological innovation, adopting market regulation and administrative intervention, we eliminated a group of backward and low-grade inferior products, reduced or limited the growth of a batch of general-purpose products with serious overcapacity, and promoted various types of modified and special types of products. The development of high-tech products such as type, reaction type and nano type.

2. Develop environmental protection and energy-saving products

Take effective measures to curb the rapid growth of solvent-based products, accelerate the development and application of various types of water-based adhesives and tapes, and develop hot-melt, solvent-free, eco-friendly, and UV-curable (UV-type) , Low temperature and room temperature curing type, high solid content and other environmental protection and energy-saving adhesives, the annual growth rate of solvent-based adhesives from 11.22% during the "Eleventh Five-Year" period gradually decreased to less than 3% in 2015.

3. Improve product quality

Vigorously improve the stability, safety and reliability of adhesives, sealants and adhesive tapes. Through technological innovation and transformation of process equipment, advanced technologies and management are adopted to improve the continuous stability and reliability of different batches of product quality. , Reduce or eliminate unqualified products to ensure that toxic and hazardous substances in products, content meet or fall below national standards, and strive to meet international standards.

Fourth, key development projects

(I) Development and application of neoprene water-based adhesives

Water replaces organic solvents such as **, ethyl acetate, solvent gasoline, butanone, and its performance and quality requirements basically meet or exceed the level of solvent-based products in order to achieve the safety of these products and environmental protection and energy conservation.

(II) Development and Application of Environmental Protection and Energy-saving Polyurethane Adhesives

1. During the "12th Five-Year Plan" period, China must focus on the development and promotion of the application of waterborne polyurethane adhesives.

2.Development and application of solvent-free two-component polyurethane composite adhesives for flexible packaging and development and application of ultraviolet or electron beam-curing one-component polyurethane composite adhesives for flexible packaging to achieve the environmental protection, health, safety and energy saving requirements of flexible packaging industry .

(III) Development and Application of High Performance Biodegradable Hot Melt Adhesives

1. During the “Twelfth Five-Year Plan” period, China will focus on the development and promotion of thermoplastic polyurethane elastomer hot melt adhesives (TPU) and reactive polyurethane hot melt adhesives (PUR) with excellent properties.

2. Develop and promote biodegradable polylactic acid (PLA) hot melt adhesives and polyesteramide hot melt adhesives.

3. The use of nylon and other waste resin and waste wire, etc., to prepare common polyamide (PA) and copolyester (PES) hot melt adhesive.

(D) Research and development of some high performance, high quality, high value-added adhesives

The main products are: 1. Conductive adhesives, insulating adhesives, photoresists, high peel strength epoxy adhesives, backsheets for solar cell modules, and high-end products such as special-purpose high-temperature resistant hot-melt pressure-sensitive adhesives; 2. Various types of modified adhesives. Adhesives; 3. UV-curable acrylic adhesives, polyurethane adhesives and other environmentally friendly adhesives; 4. Polyurethane reactive hot melt adhesives, solvent-free latent curing adhesives, multi-functional and nano-type adhesives . To meet the needs of the development of emerging industries such as automobiles, rail transit, electronic appliances, large-scale motors, new energy, aerospace and aviation in China, and reduce dependence on imported products.

(five) special Pressure Sensitive Adhesives and products

1. Photocurable (UV type) acrylic pressure sensitive adhesive and adhesive tape

2. Electronic tape: such as optical tape, LCD tape and printed circuit board tape

3. Car tape: such as harness tape, foam tape, shockproof tape and welding tape, etc.

4. Medical adhesive tape: adhesive tape, adhesive bandage, electrode paste, infusion tape, etc.

5. Low-energy surface pressure-sensitive adhesives and tapes: for the bonding of PP, PE and painted surfaces

6. Smart labels, anti-counterfeiting labels, acrylic pressure-sensitive adhesives and labels with good temperature and humidity resistance (temperature ≥ 65°C, humidity ≥ 90%, time ≥ 7 days), safety films, solar films, etc.

(6) Development and application of acrylate-ethylene copolymer emulsions and resins

Acrylate-ethylene copolymers have good transparency, abrasion resistance, low temperature resistance, adhesiveness, coloring and tensile properties, can be used for bonding of various materials, and can also be used for food packaging, coatings and sealing materials, etc. In many fields, its most important application is pressure-sensitive adhesives, whose cost is lower than that of pure acrylate pressure-sensitive adhesives, but its performance is much superior, and it has a good market development prospect. China has not produced yet, and its products are mainly imported from the United States, Japan and other countries. We listed ethylene-acrylate copolymers as major scientific research projects in the "12th Five-Year Plan".

(7) Innovation of coating equipment and coating technology

1. Research and development spiral plus folding coater with low heat consumption, high speed and easy self-control, and strive to achieve industrialization in the late 12th Five-Year Plan period.

2. Conduct research on various coating technologies such as grain coating, fancy coating and energy-saving coating.

(8) Raw materials and additives

1. It is recommended that Sinopec build an SIS resin device with an annual output of 3.0-50 thousand tons, a set of Eva Resin device with an annual output of 100,000 tons of vinyl acetate content ≥28%, and a polyamide with an annual output of 50 thousand tons. (PA) resin device; construction of a set of 5 to 10 million tons of C5 Hydrogenated Petroleum Resin devices to meet the needs of China's development of hot-melt adhesives and solar films.

2. It is recommended that some powerful chemical research institutes and universities and colleges strengthen the development and innovation of some related additives, such as reactive emulsifiers, crosslinking agents, wetting agents, thixotropic agents, and curing agents.

V. Policies, Measures and Suggestions

(I) The State Increases Its Investment in Some Major Scientific and Technological Development Projects

During the “Twelfth Five-Year Plan” period, I will actively appeal to the state and local governments to increase investment in some major adhesives and adhesive tape research projects, provide policy and financial support and help, and make important scientific research The results and the scientists who make a significant contribution are rewarded. I will also consider and encourage the establishment of scientific and technological innovation awards**. We will strongly commend and reward some units and outstanding scientific and technological talents who have made significant contributions to the adhesive and adhesive tape industry.

(II) Production license management for some solvent-based adhesives

In order to promote the development of environmentally friendly and energy-saving adhesives, it is recommended that the state gradually implement production license management for solvent-based neoprene, SBS resin adhesives, polyurethane shoe adhesives and other high-solvent adhesive products, and improve In order to allow entry into production, companies that have limited their production scale to more than 5,000 tons per year and have complete environmental protection and safety measures are allowed to start production.

(III) Give play to the role of industry associations and strengthen the guidance of industry and enterprises

Based on the in-depth investigation and understanding of the industry and enterprises, the association will actively guide enterprises to grasp the direction of product development according to the country’s industrial policies and development trends, and promptly release product early-warning reports to the industry, and put forward products with excess capacity that should no longer be developed. . It is also necessary to hold professional seminars and other exchange platforms so that enterprises can keep abreast of the development of domestic and foreign products and adjust the product structure in a timely manner.

(4) The formulation and revision of product standards shall be led and managed by industry associations.

Industry associations should play a greater role. In particular, industry standards should be in line with international standards. Product standardization management authority should be partially delegated to industry associations.

(5) Regulating the market order of adhesives

I will vigorously promote the construction of industry integrity and industry ethics, and strengthen industry self-discipline. At the same time, I will actively appeal to the state and local administrative authorities to strengthen market supervision, resolutely crack down on fake and shoddy products, and strive to protect the intellectual property rights of enterprises and the legitimate rights and interests of consumers.